TEP 160-7216WIR

DC/DC Railway Converter • • Compact metal package • EN 50155 approval for railway applications • • • • • • • • Very high efficiency up to 91% TEP 160WIR Series, 160 Watt Ultra wide 4:1 input voltage ranges 9–36, 18–75, 43–160 VDC No minimum load Soft start Adjustable output voltage +10 / -20% Sense line UL 62368-1 IEC 62368-1 Remote On/Off input Under voltage lock-out circuit 3-year product warranty The TEP 160WIR Series is a family of isolated high performance DC/DC converter modules with ultra-wide 4:1 input voltage ranges which come in a rugged, sealed industry standard half brick package. A very high efficiency allows full power operation without forced air cooling at 25°C This temperature can be increased to 40°C with optional mounted heatsink or up to 60°C when mounted on an iron base plate. The very wide input voltage range and reverse input voltage protection make these converters interesting solution for battery operated systems. Typical applications are in telecom/datacom, industry control and railway systems for on board power distribution. These series is available in many optional designs on demand --> see options. Models Order Code Input Voltage Range TEP 160-2412WIR TEP 160-2413WIR TEP 160-2415WIR TEP 160-2416WIR 9 - 36 VDC (24 VDC nom.) Output Voltage Output Current Efficiency nom. (adjustable) max. typ. 12 VDC (9.6 - 13.2 VDC) 12'000 mA 90 % 15 VDC (12.0 - 16.5 VDC) 9'500 mA 91 % 24 VDC (19.2 - 26.4 VDC) 6'000 mA 90 % 28 VDC (22.4 - 30.8 VDC) 5'000 mA 90 % TEP 160-2418WIR 48 VDC (38.4 - 52.8 VDC) 3'000 mA 90 % TEP 160-4812WIR 12 VDC (9.6 - 13.2 VDC) 13'000 mA 91 % 15 VDC (12.0 - 16.5 VDC) 10'000 mA 91 % 24 VDC (19.2 - 26.4 VDC) 6'500 mA 91 % 28 VDC (22.4 - 30.8 VDC) 5'500 mA 91 % 48 VDC (38.4 - 52.8 VDC) 3'200 mA 91 % TEP 160-7212WIR 12 VDC (9.6 - 13.2 VDC) 15'000 mA 90 % TEP 160-7213WIR 15 VDC (12.0 - 16.5 VDC) 12'000 mA 90 % 24 VDC (19.2 - 26.4 VDC) 7'500 mA 90 % 28 VDC (22.4 - 30.8 VDC) 6'500 mA 90 % 48 VDC (38.4 - 52.8 VDC) 3'800 mA 90 % TEP 160-4813WIR TEP 160-4815WIR TEP 160-4816WIR 18 - 75 VDC (48 VDC nom.) TEP 160-4818WIR TEP 160-7215WIR TEP 160-7216WIR TEP 160-7218WIR www.tracopower.com 43 - 160 VDC (110 VDC nom.) October 25, 2023 Page 1 / 5 TEP 160WIR Series, 160 Watt Options TEP-HS1 - Optional Heat Sink: www.tracopower.com/products/tep-hs1.pdf - Optional model with 3.3 VDC / 40'000 mA Output and 9 - 36 VDC Input - Optional model with 5 VDC / 28'000 mA Output and 9 - 36 VDC Input - Optional model with 3.3 VDC / 40'000 mA Output and 18 - 75 VDC Input - Optional model with 5 VDC / 30'000 mA Output and 18 - 75 VDC Input on demand - Optional model with 3.3 VDC / 43'000 mA Output and 43 - 160 VDC Input (backorder with MOQ non stocking item) - Optional model with 5 VDC / 32'000 mA Output and 43 - 160 VDC Input - Optional models with Sync pin to synchronize switching frequency of up to 3 units (EMC reason) - Chassis mount models w/o filter: www.tracopower.com/products/tep160wircm.pdf - Chassis mount models w/ filter to meet EN 55032 class A: www.tracopower.com/products/tep160wircmf.pdf - Optional models with inverse Remote On/Off function (passive = off) Input Specifications Input Current - At no load 24 Vin models: 48 Vin models: 110 Vin models: 24 Vin models: 48 Vin models: 110 Vin models: 24 Vin models: 48 Vin models: 110 Vin models: 24 Vin models: 48 Vin models: 110 Vin models: Surge Voltage Under Voltage Lockout Recommended Input Fuse Input Filter 25 mA typ. 20 mA typ. 10 mA typ. 50 VDC max. (1 s max.) 100 VDC max. (1 s max.) 185 VDC max. (1 s max.) 7.3 VDC min. / 7.7 VDC typ. / 8.1 VDC max. 15.5 VDC min. / 16 VDC typ. / 16.3 VDC max. 33 VDC min. / 34.5 VDC typ. / 36 VDC max. 25'000 mA (fast acting) 15'000 mA (fast acting) 8'000 mA (fast acting) (The need of an external fuse has to be assessed in the final application.) Internal Pi-Type Output Specifications Output Voltage Adjustment Voltage Set Accuracy Regulation Ripple and Noise (20 MHz Bandwidth) - Input Variation (Vmin - Vmax) - Load Variation (0 - 100%) –20% to +10% (By external trim resistor) See application note: www.tracopower.com/overview/tep160wir Output power must not exceed rated power! ±1% max. 0.1% max. 0.1% max. 3.3 Vout models: 75 mVp-p max. (w/ 1 µF X7R || 25 µF poscap) 5 Vout models: 75 mVp-p max. (w/ 1 µF X7R || 25 µF poscap) 12 Vout models: 100 mVp-p max. (w/ 1 µF X7R || 25 µF poscap) 15 Vout models: 100 mVp-p max. (w/ 1 µF X7R || 25 µF poscap) 24 Vout models: 200 mVp-p max. (w/ 4.7 µF X7R) 28 Vout models: 200 mVp-p max. (w/ 4.7 µF X7R) 48 Vout models: 300 mVp-p max. (w/ 2.2 µF X7R) All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com October 25, 2023 Page 2 / 5 TEP 160WIR Series, 160 Watt Capacitive Load - 24 Vin input - 48 Vin input - 110 Vin input 3.3 Vout models: 5 Vout models: 12 Vout models: 15 Vout models: 24 Vout models: 28 Vout models: 48 Vout models: 3.3 Vout models: 5 Vout models: 12 Vout models: 15 Vout models: 24 Vout models: 28 Vout models: 48 Vout models: 3.3 Vout models: 5 Vout models: 12 Vout models: 15 Vout models: 24 Vout models: 28 Vout models: 48 Vout models: Minimum Load Temperature Coefficient Hold-up Time Start-up Time Short Circuit Protection Output Current Limitation Overvoltage Protection Transient Response - Response Time 121'000 µF max. 56'000 µF max. 10'000 µF max. 6'300 µF max. 2'500 µF max. 1'700 µF max. 620 µF max. 121'000 µF max. 60'000 µF max. 10'800 µF max. 6'600 µF max. 2'700 µF max. 1'900 µF max. 660 µF max. 130'000 µF max. 64'000 µF max. 12'500 µF max. 8'000 µF max. 3'100 µF max. 2'300 µF max. 790 µF max. Not required ±0.02 %/K max. 10 ms min. (acc. to EN 50155 Class S2, see application note for ext. capacitor calculation: www.tracopower.com/info/holdup_en50155.pdf) 75 ms typ. Continuous, Automatic recovery 120 - 150% of Iout max. 115 - 130% of Vout nom. 200 µs typ. / 250 µs max. (25% Load Step) Safety Specifications Standards EN 60950-1 EN 62368-1 IEC 60950-1 IEC 62368-1 UL 60950-1 UL 62368-1 EN 50155 www.tracopower.com/overview/tep160wir PD 2 OVC II - IT / Multimedia Equipment - Railway Applications - Certification Documents Pollution Degree Over Voltage Category EMC Specifications EMI Emissions - Conducted Emissions - Radiated Emissions EN 50121-3-2 (EMC for Rolling Stock) EN 55011 class A (with external filter) EN 55011 class B (with external filter) EN 55032 class A (with external filter) EN 55032 class B (with external filter) EN 55011 class A (with external filter) EN 55011 class B (with external filter) EN 55032 class A (with external filter) EN 55032 class B (with external filter) External filter proposal: www.tracopower.com/overview/tep160wir All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com October 25, 2023 Page 3 / 5 TEP 160WIR Series, 160 Watt EMS Immunity - Electrostatic Discharge - RF Electromagnetic Field - EFT (Burst) / Surge - Conducted RF Disturbances - PF Magnetic Field EN 50121-3-2 (EMC for Rolling Stock) Air: EN 61000-4-2, ±8 kV, perf. criteria A Contact: EN 61000-4-2, ±6 kV, perf. criteria A EN 61000-4-3, 20 V/m, perf. criteria A EN 61000-4-4, ±2 kV, perf. criteria A EN 61000-4-5, ±2 kV, perf. criteria A Ext. input component: 24 & 48 Vin models: 2x KY 220 µF 110 Vin models: 2x KXJ 150 µF EN 61000-4-6, 10 Vrms, perf. criteria A Continuous: EN 61000-4-8, 100 A/m, perf. criteria A 1 s: EN 61000-4-8, 1000 A/m, perf. criteria A General Specifications Relative Humidity Temperature Ranges Power Derating - Operating Temperature - Case Temperature - Storage Temperature - High Temperature Over Temperature Protection Switch Off - Protection Mode - Measurement Point Cooling System Sense Function Remote Control - Voltage Controlled Remote (passive = on) - Off Idle Input Current - Remote Pin Input Current Altitude During Operation Switching Frequency Insulation System Working Voltage (rated) Isolation Test Voltage Isolation Resistance Isolation Capacitance Reliability Washing Process Environment - Input to Output, 60 s - Input to Case, 60 s - Output to Case, 60 s - Input to Output, 500 VDC - Input to Output, 100 kHz, 1 V - Calculated MTBF - Vibration - Mechanical Shock - Thermal Shock - Flammability 95% max. (non condensing) –40°C to +75°C +115°C max. –55°C to +125°C Depending on model See application note: www.tracopower.com/overview/tep160wir 120°C typ. (Automatic recovery at 105°C typ.) Base-Plate Natural convection (20 LFM) 10% max. of Vout nom. (Sense line to be connected to the output either at the module or at the load under regard of polarity.) On: 3.0 to 12 VDC or open circuit Off: 0 to 1.2 VDC or short circuit Refers to 'Remote' and '-Vin' Pin 3 mA typ. -0.5 to 1.0 mA (Optional models with inverse Remote On/Off function (passive = off)) 2'000 m max. (for reinforced insulation) 5'000 m max. (for functional insulation) 225 - 275 kHz (PWM) 250 kHz typ. (PWM) Reinforced Insulation 145 VAC (3.3 and 5 Vout models) 185 VAC (48 Vout models) 172 VAC (other output models) 3'000 VAC 1'500 VAC 1'500 VAC 1'000 MΩ min. 2'500 pF max. 350'000 h (MIL-HDBK-217F, ground benign) According to Cleaning Guideline www.tracopower.com/info/cleaning.pdf MIL-STD-810F EN 61373 MIL-STD-810F EN 61373 MIL-STD-810F EN 45545-2 www.tracopower.com/info/en45545-declaration.pdf All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com October 25, 2023 Page 4 / 5 TEP 160WIR Series, 160 Watt Housing Material Alu base-plate w. metal case (24 and 48 Vin models) Alu base-plate w. plastic case (110 Vin models) Non-conductive FR4 (UL 94 V-0 rated) (24 and 48 Vin models only) Silicone (UL 94 V-0 rated) Copper Nickel (2 - 3 µm) Tin (3 - 5 µm), matte Metal Case (24 and 48 Vin models) Plastic Case (110 Vin models) PCB Mount THD (Through-Hole Device) Half-Brick Lead-Free Wave Soldering 260°C / 6 s max. 105 g Base Material Potting Material Pin Material Pin Foundation Plating Pin Surface Plating Housing Type Mounting Type Connection Type Footprint Type Soldering Profile Weight Thermal Impedance 6.1 K/W typ. 4.6 K/W typ. (with Heat Sink) www.tracopower.com/info/reach-declaration.pdf REACH SVHC list compliant REACH Annex XVII compliant www.tracopower.com/info/rohs-declaration.pdf Exemptions: 7a, 7c-I (RoHS exemptions refer to the component concentration only, not to the overall concentration in the product (O5A rule).) 2f0f12ea-8c1e-4f75-863d-c66836c1954b - Case to Ambient Environmental Compliance - REACH Declaration - RoHS Declaration - SCIP Reference Number Supporting Documents Overview Link (for additional Documents) www.tracopower.com/overview/tep160wir Outline Dimensions 12.7 (0.5) 61.0 (2.4) 4.8 (0.19) 5.1 (0.2) 0.6 (0.023) 3 10 48.26 (1.9) 4 57.9 (2.28) Pinout 50.80 (2.0) 2 Pin 1 9 Dimensions in mm (inch) Tolerances x.x±0.5 (x.xx±0.02) Tolerances x.xx±0.25 (x.xxx±0.01) Pin pich tolerances ±0.25 (±0.01) Pin dimension tolerances ±0.1 (±0.004) 8 7 7.62 (0.3) 17.78 (0.7) 25.4 (1.0) 6 5 The screw1 locked torque Pin Diameter 1 in (GND) 1.0 mm (0.04 inch) 2 Case 1.0 mm (0.04 inch) 3 Remote On/Off 1.0 mm (0.04 inch) 4 +Vin (Vcc) 1.0 mm (0.04 inch) 5 out 2.0 mm (0.08 inch) 6 ense 1.0 mm (0.04 inch) BOTTOM VIEW screw1 4-M3x0.5 (trough hole) Single 7 Trim 1.0 mm (0.04 inch) 8 +Sense 1.0 mm (0.04 inch) 9 +Vout 2.0 mm (0.08 inch) 10 Sync (on demand) 1.0 mm (0.04 inch) 24 & 48 Vout models max. 5.0 kgfcm / 0.49 Nm 110 Vout models max. 3.5 kgfcm / 0.34 Nm © Copyright 2023 Traco Electronic AG Specifications can be changed without notice. www.tracopower.com Rev. October 25, 2023 Page 5 / 5